Sunday, April 8, 2012

Teardown







I took the grill shell apart last night.  A little "liquid loose" and some persuasion and most of the pieces came apart.  Amazingly I only had to torch off two nuts to remove the grill from shell.

Where does one purchase round head slotted machine screws?

Needed to pull out the fold here before removal of inner panel.

Better shot of inside condition of grill without the inner panel.

Some of the rusted away metal that came away from inner panel when it was removed.   Seen attached to back side of screw and nut.

Oh boy what have I gotten myself into.....

This is a locking tab for the cast piece that is in the center of the grill.


Another shot of inner panel connector with a bit of inner panel still attached.   Hmmm....

I haven't quite figured out if I'll have to remove each of these grill  pieces to clean and finish, or  if  the customer just  wants to do an exterior cleanup of the grill insert.
The chrome is actually a thin piece slide over a steel rib.  You can see one coming off  here.





Not sure how to deal with the broken or pitted pot metal insert the runs the entire length of the center of the grill.    Anyone have any suggestions ?

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